Introduction
The engine control system of the diavel is equipped with two absolute pressure sensors, with one connected to the intake duct of each cylinder (map 1 cylinder 1 - horizontal - map 2 cylinder 2 - vertical). They are used by the control unit to determine the quantity of fuel to be injected according to the speed-density strategy and to determine the atmospheric pressure (necessary information to correct the carburation in accordance with the altimetric measurement).
Components assembling position
The absolute pressure sensors of the vertical (1) and horizontal (2) cylinders are fixed near the airbox (the image shows also the position of the sensor connection).
Wiring diagram
O absolute pressure sensor 1, horizontal cylinder. Ccm engine control connection, 1 ground, black/purple - bk/v, 2 power (5v), brown/purple - bn/v, 3 signal generated, green/white - g/w.
V absolute pressure sensor 2 vertical cylinder. Ccm engine control connection, 1 ground, black/purple - bk/v, 2 power (5v), brown/purple - bn/v, 3 signal generated, green/white - g/w.
In the event of fault
In the event of a fault of absolute pressure sensor 1, the engine control unit uses the information from absolute pressure sensor 2 instead.
In the event of a fault of absolute pressure sensor 2, the engine control unit uses the information from absolute pressure sensor 1 instead.
In the event of a fault of both absolute pressure sensor 1 and absolute pressure sensor 2:
Fault codes generated and possible correlated faults
Fault codes generated by the engine control unit and displayed by the dds (maps 1 sensor diagnosis - maps 2 sensor diagnosis):
Note
Check integrity of electric circuit - short-circuit to vdc = with dashboard on, using a voltmeter, a voltage is measured between the wire tested and ground.
Check integrity of electric circuit - short-circuit to ground = with the battery cables disconnected, using an ohmmeter, continuity is detected between the wire tested and ground.
Check integrity of electric circuit - open circuit = with the battery cables disconnected, using an ohmmeter, no continuity is detected between the two ends of the wire tested.
The dashboard service display shows the error "pressure" and the eobd warning light activates.
Possible correlated faults: inadequate engine power, irregular idle speed (target idle speed is 1350 rpm with engine stabilised at operating temperature). Check:
The dds may be used to read the absolute pressure value within the two intake ducts.
If none of the aforementioned tests identify the problem and the absolute pressure sensors are in proper working order, replace the engine control unit.
Component replacement methods
No special measures are necessary in order to replace absolute pressure sensor 1 and absolute pressure sensor 2, (check integrity of the rubber pipes via which they are connected to the two intake ducts). After replacing one or both of the pressure sensors, reset the self-adaptive parameters relative to carburation with the dds.
Refitting the filler cap
Position seal (18) in tank cap (10) as shown and reassemble following the
removal procedure in the reverse sequence.
In particular tighten the screws (17) to a torque of 3 nm +/- 10% (sect. 3 - 3,
Frame torque settings).
...
Removal of the rear brake disc
Remove the rear eccentric hub (sec. 7 - 13, Removal of the rear wheel
eccentric hub and rear wheel shaft).
Undo and remove the four fixing screws (13) of the brake disk to the wheel axle
and remove the rear brake disk (14).
Loosen the four screws (24) and remove the rear phonic wheel (25). ...
Reassembly of the timing pulleys
Fit the pulley (11) on the flange (24), aligning the timing mark (d) on the
pulley with the timing mark on the (e) on the
flange.
Install the washer (23) up against the pulley, aligning the timing notch (f)
with the timing marks on the pulley and the
flange.
Insert the three screws (22) ...