Ducati Diavel
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Ducati Diavel Service Manual: Changing the clutch fluid

Warning

Clutch fluid will damage painted surfaces if spilled on them. It is also very harmful if it comes into contact with the skin or with the eyes; in the event of accidental contact wash the affected area with abundant running water.

Remove cover (1) and membrane from the clutch fluid reservoir (2) by loosening the screws (3).

Siphon off the fluid from the reservoir (2).

Fill the tank (2) with new oil up to the max. Mark.

Changing the clutch fluid


Operate the clutch lever two or three times until the circuit is pressurised.

Hold the lever pulled in towards the grip.

Attach a length of transparent plastic tubing to the bleed valve (4) and insert the other end of the tubing in a container Placed on the floor.

Open the bleed valve (4) to allow fluid to escape.

Changing the clutch fluid


Warning

During the filling operation, always keep the oil level above the min mark to prevent the formation of air bubbles in the circuit.

Allow the fluid to flow from the bleed valve (4) until it changes colour. Retighten the bleed valve (4) and tighten to a torque of 4 nm +/-10% (sect. 3 - 3, Frame torque settings) and restore the correct level of oil in the tank.

Changing the brake fluid
Warning Brake fluid is corrosive and will damage paintwork. Avoid contact with eyes and skin. In the case of accidental contact, wash the affected area thoroughly with plenty of running water. Ch ...

Draining the clutch hydraulic circuit
Warning Clutch fluid will damage painted surfaces if spilled on them. It is also very harmful if it comes into contact with the skin or with the eyes; in the case of accidental contact, wash the a ...

Other materials:

Separation of the crankcase halves
Use two screwdrivers to remove the circlip (29) from the timing belt driveshaft shaft (30) on the clutch-side crankcase half. Note Take care to avoid scoring the surface of the shaft while removing the circlip. Unscrew the crankcase half screws on the chain side. Unscrew ...

Reassembly of the clutch-side crankcase cover
Fit the plug (14) and the gasket (13). Fit the plug (17) and the gasket (15). If the bush has been replaced, fully seat the new bush (7) in the slot in the cover using a suitable drift and a press. If the sealing ring (8) needs to be renewed, fit the new seal into the crankcase cover, po ...

Guided diagnosis
Note The on-screen icons used during this procedure are explained in a table at the end of this section. The dds diagnosis instrument guides the operator step-by-step through the various diagnostic procedures, providing descriptions and documentation for motorcycle components, wiring diagra ...

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