Fault codes
Dds: exvl diagnosis -> position error, potentiometer, short circuit to ground or open circuit (s.C. Gnd or c.O.), Potentiometer short circuited to vdc (potentiometer s.C vdc).
Dashboard: the error "exvl" (exhaust bypass valve) is shown on the service display. The eobd warning light activates.
Wiring diagram
M exhaust bypass valve motor with potentiometer s for position detection, bbs bbs unit connection. 10 Bbs black/blue - bk/b, 15 bbs brown/red - bn/r, 4 bbs yellow/blue - y/b, 18 bbs black/orange - bk/o, 19 bbs black/white - bk/w.
Location of connections and components
Exhaust bypass valve connection.
The image shows the exhaust system. The oxygen sensor for the horizontal cylinder (1) is visible on the right, the oxygen sensor for the vertical cylinder (2) is on the left. The catalytic converter is contained within the silencer, while the by-pass valve is installed in the section of pipe connecting the silencer to the twin tailpipes. A metal cable, controlled by an actuator with electric motor and a position sensor, branches off from the exhaust bypass valve.
Pin numbering of wiring harness side bbs unit connection
Operations to be carried out by the dealer
List of operations to be performed every 12000 km / year (first
limit reached)
Reading of the error memory with dds on the engine control units,
vehicle and abs
Change the engine oil
Change the engine oil filter
Check and/or adjust valve clearance ( ...
Reassembly of structural components and the frame
Check for the nuts with clips (8).
Apply recommended grease on the threads of the adjusters (4) and the ring
nuts (5) having care not to have grease on
the surface (c) of the adjusters.
Tighten the adjusters on the ring nut side opposite to that featuring flats
until bringing the surfac ...
Refitting the gear interlock plunger and pawl assembly
On the special screw (3), fit the gear pawl lever (4), orienting it as shown
in the figure, the washer (2) with the square
edge side (d) facing the clutch-side crankcase half, and the spring (1),
positioning it so that the hook end (a) is facing
the gear pawl lever. Locate the hook end (a) of ...