Fault codes
Dds: exvl diagnosis -> position error, potentiometer, short circuit to ground or open circuit (s.C. Gnd or c.O.), Potentiometer short circuited to vdc (potentiometer s.C vdc).
Dashboard: the error "exvl" (exhaust bypass valve) is shown on the service display. The eobd warning light activates.
Wiring diagram
M exhaust bypass valve motor with potentiometer s for position detection, bbs bbs unit connection. 10 Bbs black/blue - bk/b, 15 bbs brown/red - bn/r, 4 bbs yellow/blue - y/b, 18 bbs black/orange - bk/o, 19 bbs black/white - bk/w.
Location of connections and components
Exhaust bypass valve connection.
The image shows the exhaust system. The oxygen sensor for the horizontal cylinder (1) is visible on the right, the oxygen sensor for the vertical cylinder (2) is on the left. The catalytic converter is contained within the silencer, while the by-pass valve is installed in the section of pipe connecting the silencer to the twin tailpipes. A metal cable, controlled by an actuator with electric motor and a position sensor, branches off from the exhaust bypass valve.
Pin numbering of wiring harness side bbs unit connection
Removal of the timing gears
Slide out driving gear (a) of timing gear pair (13) and remove the woodruff
key (14).
Relieve the staking on the lock washer (12) of the nut (11).
Restrain the driven timing gear by inserting a pin in one of the holes, and
unscrew the nut (11).
Remove the nut (11), washer (12) ...
Removal of the shock absorber support
Remove the rear brake master cylinder (sect. 7 - 4, Removing of the rear
brake control).
Remove the rear shock absorber (see removal of the rear shock absorber of this
section).
Loosen the screws (2) and (7) and their nuts (35).
Remove the side stand (sect. 7 - 16, Removing of the ...
Removal of the control unit
Loosen the screws (1) and remove the relay supporting bracket (2), disconnect
the connectors (3) and remove the control
unit (4) from the vehicle.
...