Ducati Diavel Service Manual: Refitting the filler cap
Position seal (18) in tank cap (10) as shown and reassemble following the removal procedure in the reverse sequence.
In particular tighten the screws (17) to a torque of 3 nm +/- 10% (sect. 3 - 3, Frame torque settings).
Removal of the fuel tank filler cap
Remove tank covers (sect. 5 - 2, Removal of the fuel tank fairings).
Remove hoses (8) and (15) from the filler cap assembly (10).
Open the filler cap.
Unscrew the outer screws (17) securing ...
Replacing the tank flange and fuel sensor
Loosen the screws (19) securing the fuel tank flange (20).
Remove the flange (20) from the tank (20).
Recover the seal (21).
Undo and remove the two fixing screws (g) and move the protectio ...
Other materials:
Reassembly of the gearbox
To refit the gearbox components follow the procedure under sect. 9 - 9.2,
Reassembly of the crankcase halves, relating to
reassembly of the engine crankcase.
As a final practical test, ensure that with the gearbox in neutral the front
coupling dogs (a) of sliding gears (b) are
equidistant o ...
Overhaul of the gearbox
Check the condition of the front coupling dogs of the gears. They must be in
perfect condition and with no sign of wear on
the edges of the teeth.
The idler gears must rotate freely on their shafts.
When refitting, make sure the circlips are correctly positioned.
Check the needle roller ...
Refitting the hands free
Reassembly is a reversal of the removal procedure: in particular apply
prescribed threadlocker to screws (2) and tighten
them to a torque of 20 nm +/- 10% (sect. 3 - 3, Frame torque settings).
If the hands free button has been previously removed, when refitting it insert
the spring (6) on pi ...