Ducati Diavel
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Ducati Diavel Service Manual: Removal of the water pump

Removal of the water pump


Note

For clarity, the figures show the engine removed from the frame.

Loosen and remove the water pump cover (12) fixing screws (13) to the generator cover (16).

Remove the water pump cover (12).

Removal of the water pump


Clean the pump housing of any scale. Check the bearings wear by turning the impeller shaft (10); in case of excessive clearance, it is necessary to replace them by operating as follows.

Remove the circlip (3) on the impeller shaft.

Slide off the rotor (10) with the sealing ring (9) from the outside.

Removal of the water pump


Removal of the water pump


Recover the ceramic washer - seal unit (8) placed on the internal side.

Removal of the water pump


Removal of the water pump


Undo and remove the screws (1) with the washer (2).

Removal of the water pump


Working from the generator cover (16) internal side, use a suitable punch to press on the inner race of end bearing (5) until it can be extracted from the cover.

Use the same technique to remove the other bearing (6).

Remove the inner spacer (7).

Check the condition of the components of the mechanical seal: there should be no signs of deformation, cracking, or excessive wear. In the case of damage, both components must be renewed.

Removal of the water pump


Removal of the water pump


Water pump
Screw Washer Circlip Water pump outlet union Bearing bearing Spacer Aluminium gasket Mechanical seal Water pump impeller Bush Water pump cover assembly Screw Plug Se ...

Refitting the water pump
Clean the seat on the cover, any parts you intend to reuse, and the impeller shaft. Then refit as follows. Fit on the impeller (10) shaft the mechanical seal (9) as indicated in the figure. ...

Other materials:

Solenoid starter
Remove the protection cover (a). Undo the screws (2), taking care to collect the spring washers (3). Remove the starter motor-solenoid cable (4) and the solenoid-battery cable (5). Remove the starter solenoid (1) sliding it upwards. Checking operation of the starter solenoid To ...

Key to wiring diagram
Right-hand handlebar switch Immobilizer Hands free relay Hands free Front fuse box Right fan Left fan Fan relay Fuel pump relay Ride-by-wire relay (etv) Injection control unit (ems) Rear fuse box Data acquisition/diagnosis Starter motor Fused solenoid Battery Wirin ...

Removal of the gear selector lever
Unscrew and remove the fixing screws (18) and (20) of the complete gear selector lever (21) and collect the spacer (19). Remove the gearchange mechanism complete with the shaft, spring, and stop plate. Important Visually inspect the gear selector claw (14) for wear, particularly aroun ...

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