Ducati Diavel
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Ducati Diavel Service Manual: Cylinder/piston assemblies

Ducati Diavel Service Manual / Engine / Cylinder/piston assemblies

Cylinder/piston assemblies


  1. Piston
  2. Gudgeon pin circlip
  3. Gudgeon pin
  4. Set of piston rings
  5. Cylinder-crankcase gasket
  6. Water pump outlet union
  7. Hose clip
  8. Horizontal cylinder coolant inlet hose
  9. Vertical cylinder coolant inlet hose
  10. Cylinder barrel
  11. Cylinder head gasket
  12. Bush

Spare parts catalogue

Diavel abs cylinders - pistons

Diavel carbon abs cylinders - pistons

Important

Bold reference numbers in this section identify parts not shown in the figures alongside the text, but which can be found in the exploded view diagram.

Refitting the cylinder head assemblies
Warning To prevent oil leaks past the contact area between cylinders and crankcase, each time the head is removed, cylinder and piston must be removed as well to clean the mating faces of crankcas ...

Removal of the cylinder/piston assembly
Loosen the clamps (7) and remove the hoses (8) and (9) from the cylinder barrels (10) and from the alternator-side crankcase cover. If damaged, unscrew the unions (6). Note T ...

Other materials:

Removal of the gear selector lever
Unscrew and remove the fixing screws (18) and (20) of the complete gear selector lever (21) and collect the spacer (19). Remove the gearchange mechanism complete with the shaft, spring, and stop plate. Important Visually inspect the gear selector claw (14) for wear, particularly aroun ...

Disassembly of structural components and the frame
Before carrying out dimensional checks on the frame, you must remove all the superstructures fitted, referring to the removal procedures outlined in the sections of this manual. The rear subframes (2) and (3) are structural components of the frame (1). Both serve to support motorcycle super ...

Flywheel - alternator
Screw Alternator stator Plug Sealing ring O-ring Cover Screw Aluminium gasket Screw Bracket Locating bush Screw generator cover Flange Flanged nut Plane washer Flywheel Washer Inner ring Needle roller bearing Electric starter driven gear Starter clutc ...

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