Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Disassembly of the gearchange mechanism

Ducati Diavel Service Manual / Chassis / Gearchange mechanism / Disassembly of the gearchange mechanism

Refer to the exploded view at the beginning of this section for indications on disassembly and renewal of gearchange components.

If the bushing (2) inside the pedal (1) needs replacing, grease the external surface and drive the new bushing into place using a press. The bushing must be seated 2 mm below the outer face of the pedal.

Disassembly of the gearchange mechanism


Warning

After working on the gearchange control, check the position of the gearchange pedal.

To adjust the gearchange pedal position, follow the instructions indicated in sec. 4 - 3, Adjusting the position of the gear change and rear brake pedals.

Removal of the gearchange control
Loosen and remove the pivot screw (4) securing the gearchange pedal (1) and recover the washer (9) and the o-ring  Seals (5). Loosen and remove the screw (7) securing the gearchange lever (8 ...

Refitting the gearchange mechanism
Make sure that the gearchange linkage assembly (6) is installed with the ball joint with a left-hand thread (a) facing the lever (8). Apply the recommended grease to the non-threaded surface of ...

Other materials:

Removal of the fuel tank
On the usa version remove the canister filter as indicated in sect. 8 - 10, "Removal of the evaporative emissions canister". Loosen and remove the front retaining screw (4) Remove the flange cover (a) by loosening the screws (b), disconnect the quick-release fittings (c) from the fl ...

Refitting the seat
Note Apply recommended grease to the hole (a) of latch (6). Fit the seat (1) as follows: insert the tabs (b) (on the front side) under the rubber pads (c) of the gloves compartment; then push the seat rear side until hearing the lock latch click. ...

Refitting the exhaust system
Refit the heat guard on the manifold (10) by tightening the nuts (9) to a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings). Position the vertical exhaust manifold (22) on the vertical cylinder head with the gasket (23). Tighten the fixing nuts (21) to a torque of 10 nm +/- 1 ...

2024 | www.dudiavel.com |