Note
The on-screen icons used during this procedure are explained in a table at the end of this section.
Undo the screws (2) and remove the flange cover (1).


Remove one of the two pipes of the fuel system (3).

Use the fuel pressure pipe (4) part no. 590.1.189.1A by connecting one end (d) to the coupling of the delivery pipe to the tank and the other end (e) to the fuel system pipe (3): in this way you create a pressure pick-up socket (f).

Connect the pressure sensor (5) part no. 552.1.039.1A to the outlet (f) of hose (4), in order to convert the pressure reading into an electric signal.

Turn on the dds diagnosis instrument (6) referring to the paragraph "tester power supply".
Connect the power and diagnosis cable (measurement module) (7) part no. 97900.0222 To the measurement module connector (e) of the dds (1).

Connect the pressure sensor (6) part no. 552.1.039.1A to outlet (a) or (c) of the cable (7).

On the dds diagnosis instrument (6), select the "measurement module" function by pressing the corresponding icon; then press the "pressure test" icon (f) followed by the "start" icon (g).


The socket to which the cable (measurement module) (7) is to be connected is indicated on the screen with a capital letter: a, b or c.
The values may be displayed in three different ways: in one numeric form and in two graphic forms; to select the desired display type, press the "value display" icon (h).

The measured value is indicated alongside the letter (a) or (c) identifying the cable used for the measurement: i.E. If you used socket (a) of the cable (7), the value measured will be displayed next to the letter (a) on the screen.
The maximum pressure must be equal 3 bar (nominal).
Once the test is over, remove all the components of the test instrument and refit the fuel system pipe (3).

Refit the flange cover (1) by tightening the screws (2) to a torque of 4 nm +/- 10% (sect. 3 - 3, Frame torque settings).


Cylinder compression test
Guided diagnosisOverhaul of the connecting rods
Make the following dimensional checks on the connecting rods:
Clearance with gudgeon pin on assembly.
In the event of excessive wear (sect. 3 - 1.1, Crankshaft), replace the
connecting rod.
The small end bushing must be in good condition and firmly driven into its seat.
Check for para ...
Removal of the fuel tank fairings
Remove the rh air inlet (7) by loosening screws (6) and (9).
Undo the retaining screw (3) of the rh front half-fairing (1).
Slightly pull the pin (a) to disengage it from the seal (b), and remove the
rh front half-fairing (1) by sliding it onwards
and releasing the tabs (c) from the ...
Refitting the starter motor gear
Position the washer (20) and the gear (19) in the pin (21) and take the pin
into contact with the crankcase half.
...