The crankcase halves must be in good condition and perfectly clean. The mating surfaces must be perfectly flat and free from burrs.
Overhauling the alternator-side crankcase half
The following parts must be present on the internal side of the crankcase half:
The roller bearing (15) with retaining circlip (16) installed in correspondence with the end of the timing belt driveshaft.
Insert the circlip (5) in the crankcase half installing it in its seat on the bearing (4).
Refitting the alternator-side crankcase half
The following parts must be present on the internal side of the crankcase half: the double race ball bearing (9) supporting the selector fork shaft. Apply threadlocker to the screws (11). Fit the retaining plate (10) to the gearbox secondary shaft bearing (9) screwing the screws fully into the chain-side crankcase half (11).
Note
The bearing retaining plate must be positioned so that the countersunk side is facing upwards.
Tighten the screws (11) to a torque of 10 nm (min. 9 Nm - max. 11 Nm) (sect. 3 - 3, Engine torque settings).
Lubricate the ring (6) with denatured alcohol, drive it fully home against the crankcase half, and orient it as shown.
The primary shaft bearing (7) with internal spacer (6), oriented so that the closed side of the plastic roller cage (m) faces The crankcase half: apply grease to the bearing rollers. Fit the inner race (a) removed previously from the bearing. Apply grease to the inner race.
The main bearing (1) with the corresponding bushing (2) (if present).
The bearing (4) with the retaining circlip (5) installed in correspondence with the timing belt driveshaft.
Insert the circlip (5) in the crankcase half installing it in its seat in the crankcase half on the bearing (4).
Note
Bearings do not have a specific mounting position (except main bearings); however it is good practice to install the bearings so that side bearing the writing is facing upwards.
Fit the mesh filter as described in sect. 4 - 3, Changing the engine oil and filter cartridge.
Important
To avoid damaging the filter, insert it by hand only. Do not use hammers or other metal tools.
Above the mesh filter seat there is a plug (19) which closes off the lubrication oilway. If it is to be renewed, apply the prescribed threadlocker to its threads.
Tighten the plug to a torque of 24 nm (min. 21 Nm - max. 27 Nm) (sect. 3 - 3, Engine torque settings).
Recovery procedure in the event of hands free system fault
If the hands free system can no longer communicate with the other control
units over the can network (with the
dashboard or engine on), the following icon is shown on the tank dashboard:
The following image shows the icon appearing on the tank dashboard: this
indicates that the hands free sy ...
Operating principle and characteristics of the ride-by-wire system
The engine control system of the diavel uses a ride-by-wire system with
motorised throttle valves. This eliminates all
direct connection with metal cables between the throttle grip and the throttle
valves themselves. Cables are used to
rotate the aps potentiometer, which generates an electric ...
Keys (fig. 62)
The owner receives a set of keys comprising:
1 Active key (1, fig. 62)
1 Passive key (2, fig. 62)
It contains the code used by the "hands free" system for the
key-on, in different modes.
The active key (1, fig. 63) Is the one that is normally used:
press button (a, fig. 63) To ...