Check that the keyway on the end of the camshaft is in good condition and without burrs.
Fit a woodruff key (b) in the keyway of each camshaft.
Fit the pulley (11) on the camshaft, inserting the woodruff key in the in the slot (c) in the pulley.
Apply the recommended grease to the threads on the end of the camshaft.
Repeat the procedure on the other camshaft.
Insert the tool code 88713.1806 Into the pulleys to prevent rotation.
Apply the recommended grease to the mating face of the nut (21).
Fit the nut (21).
Carry out the same operations on the other camshaft.
Important
Always fit new nuts on reassembly.
Using the bush supplied with tool with part no. 88713.1806 And a torque wrench, tighten the ring nuts (21) to the specified torque of 71 nm (min. 64 Nm - max. 78 Nm) (sect. 3 - 3, Engine torque settings).
Insert the fixed tensioners (13), with bearings and washers (7), into the cylinder head pins and tighten the nuts (8) to a torque of 25 nm (min. 22 Nm - max. 28 Nm) (sect. 3 - 3, Engine torque settings).
Undo the locking screws (22) of the pulleys, turning them anti-clockwise through 90 +/- 5.
Check that the pulleys have no end float and can rotate freely at all points along the full length of the slots.
Replacing the battery in the active key
Only use 3 volt cr 2032 lithium ion batteries.
Note
The keys do not need to be reprogrammed after
replacing the battery.
Remove the metal part of the battery.
Use a large sized coin to pry open the shells of the plastic grip
(2? coin) as shown in fig. 65.
Important
Insert the coil on ...
Removal of the clutch
Note
For clarity, the figures show the engine removed from the frame.
Undo the fixing screws (1) and remove the ring (2) and the springs (3) from
the pressure plate (4).
Slide the pressure plate (4) paying attention to the circlips (6).
Remove the clutch control pin (14) and the ...
Electrical components support
Clip
Screw
Voltage regulator
Battery fixing bracket
Battery support
Vibration damper mount
Hose clip
Vibration damper mount
Clip
Washer
Screw
Cover
Cable grommet
Battery
Battery mat
Screw
Bracket
Solenoid starter
Spring washer
Spacer
Screw
Horn
Scre ...