Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Reassembly of the timing pulleys

Fit the pulley (11) on the flange (24), aligning the timing mark (d) on the pulley with the timing mark on the (e) on the flange.

Install the washer (23) up against the pulley, aligning the timing notch (f) with the timing marks on the pulley and the flange.

Insert the three screws (22) in the threaded holes (g) of the flange.

Tighten the screws (22) to a torque of 10 nm (min. 9 Nm - max. 11 Nm) (sect. 3 - 3, Engine torque settings).

Reassembly of the timing pulleys


Reassembly of the timing pulleys


Refitting the idler and tensioner pulley mounting studs
Apply the recommended threadlocker to the threads of the studs. Insert the tensioner pins (12) on the cylinder heads, and tighten them using the tool code 88713.1821. Tighten the tensioner pin ...

Refitting the cylinder heads pulleys/fixed tensioners
Check that the keyway on the end of the camshaft is in good condition and without burrs. Fit a woodruff key (b) in the keyway of each camshaft. Fit the pulley (11) on the camshaft, inserti ...

Other materials:

Refitting the timing gears
Before reassembling the removed parts, check timing gears (13) for wear. Change, if necessary. Important The timing gears (13) must always be renewed as a pair. Refitting is the reverse of removal. Warning When introducing the driven gear (b) check that the tongue (15) is correctly fitted o ...

Overhaul of the connecting rods
Make the following dimensional checks on the connecting rods: Clearance with gudgeon pin on assembly. In the event of excessive wear (sect. 3 - 1.1, Crankshaft), replace the connecting rod. The small end bushing must be in good condition and firmly driven into its seat. Check for para ...

Instrument panel diagnosis
This function identifies any abnormal vehicle behaviours. The instrument panel activates any abnormal vehicle behaviours in real time (errors). At key-on (at the end of the check) one or more "errors" are displayed in red (only if they are active). When an "error" is t ...

2025 | www.dudiavel.com |