Ducati Diavel
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Ducati Diavel Service Manual: Refitting the timing belt driveshaft pulleys

Ducati Diavel Service Manual / Engine / Cylinder head assemblies / Timing system / Refitting the timing belt driveshaft pulleys

To fit the circlip (10) in the driveshaft seat, use the tool code 88713.2834.

Refitting the timing belt driveshaft pulleys


Install the inner spacer (17) on the driveshaft, taking care to align the notch in the spacer with the slot for the woodruff key.

Refitting the timing belt driveshaft pulleys


Fit the first woodruff key (16) on the timing belt driveshaft.

Refitting the timing belt driveshaft pulleys


Locate the inner pulley (18).

Refitting the timing belt driveshaft pulleys


Refit the second tongue (16) and the washer (19).

Refitting the timing belt driveshaft pulleys


Locate the outer pulley (18) and the spacer (20).

Apply the recommended grease to the threads on the end of the driveshaft.

Refitting the timing belt driveshaft pulleys


Fit the nut (15).

Important

To prevent the nuts working loose and consequent serious engine damage, always use new self-locking nuts on all the timing belt pulleys on reassembly.

Lock rotation of the pulleys by means of the tool part no. 88713.1805 And, using the insert supplied with the wrench together with a torque wrench, tighten the self-locking nut to the torque of 71 nm (min. 64 Nm - max. 78 Nm) (sect. 3 - 3, Engine torque settings).

Refitting the timing belt driveshaft pulleys


Removing the timing belt driveshaft pulleys
Use the tool code 88713.1805 To hold the driving pulley on the engine crankcase against rotation. Important If this operation is carried out with the engine installed in the frame, hold the driv ...

Refitting the idler and tensioner pulley mounting studs
Apply the recommended threadlocker to the threads of the studs. Insert the tensioner pins (12) on the cylinder heads, and tighten them using the tool code 88713.1821. Tighten the tensioner pin ...

Other materials:

Water pump
Screw Washer Circlip Water pump outlet union Bearing bearing Spacer Aluminium gasket Mechanical seal Water pump impeller Bush Water pump cover assembly Screw Plug Sealing washer Generator cover Special washer Fuel filler flange Spare parts catalogue Diave ...

Refitting the filler cap
Position seal (18) in tank cap (10) as shown and reassemble following the removal procedure in the reverse sequence. In particular tighten the screws (17) to a torque of 3 nm +/- 10% (sect. 3 - 3, Frame torque settings). ...

Checking and adjusting the valve clearances
Note For clarity, the figures show the engine removed from the frame. Move the piston of the cylinder being checked to tdc of the power stroke: in this condition, all the valves are closed and the timing shafts come in neutral position and, therefore, free to rotate; check to the valve cl ...

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