Introduction
The clutch button is located on the clutch lever. Together with the signal from the side stand button and the neutral signal generated by the gear sensor (transmitted to the engine control unit over the can line), the clutch lever position signal is used to enable or disable engine start.
The following table indicates the only conditions in which starter motor activation and, as a result, engine start, are permitted:
If a gear is engaged with the side stand down, however, the engine switches off.
The engine control unit recognises the idle speed state when engine speed drops below a certain threshold and when the ecu itself receives the clutch lever pulled and/or gearbox in neutral signal (generated by gear sensor).
Component assembling position
The clutch button is located under the lever.
Location of clutch button connection.
Connection wiring diagram
Ccm engine control connection, s clutch button. 2 Ground, black - bk, 1 white - w.
In the event of fault
In the event of a clutch button fault, the operating conditions described in the introduction are not met.
Fault codes generated and possible correlated faults
The engine control unit generates no fault code in the event of a clutch button fault.
No errors are indicated on the dashboard.
Possible correlated faults: the safety conditions required to enable engine start are not met, incorrect idle speed (target idle speed is 1350 rpm with engine stabilised at operating temperature). Check:
Note
Check integrity of electric circuit - short-circuit to vdc = with dashboard on, using a voltmeter, a voltage is measured between the wire tested and ground
Check integrity of electric circuit - short-circuit to ground = with the battery cables disconnected, using an ohmmeter, continuity is detected between the wire tested and ground
Check integrity of electric circuit - open circuit = with the battery cables disconnected, using an ohmmeter, no continuity is detected between the two ends of the wire tested.
The dds instrument can be used to display the activation state of the clutch button.
If none of the aforementioned tests identify the problem and the clutch button is in proper working order, replace the engine control unit.
Component replacement methods
No special measures are necessary in order to replace the clutch button.
Symbols - abbreviations - references
To allow quick and easy consultation, this manual uses graphic symbols to
highlight situations in which maximum care is
required, as well as practical advice or information. Pay attention to the
meaning of the symbols since they serve to avoid
repeating technical concepts or safety warnings th ...
Checking and adjusting timing belt tension
Note
The on-screen icons used during this procedure are explained in a table at
the end of this section.
Note
This operation, which is performed using the dds diagnosis instrument, has
the advantage that it can be carried out on
both timing belts with the engine still installed on the frame. ...
Checking engine oil level
Check the engine oil level through the sight glass (1) on the
clutch cover. When checking oil level, the motorcycle should
be perfectly upright and the engine cold. The oil level should
be between the two marks next to the sight glass. If level is
low, top up with shell advance ultra 4 engine oi ...