Check the presence of clips (1), (9) and (24) on the support (5).
Check the presence of rubber pads (6) and (8) and of cable grommet (7).
Check that the voltage regulator (3) and the solenoid starter (18) are in place on the support (5) with their wiring as shown.
The horn (22) must be fixed to the support (5) tightening the screw (25) to 18 nm +/- 10% (sect. 3 - 3, Frame torque settings).
Check the presence of the grommet (13) on the cover (12).
Fit cover (12) on the support (5) by tightening the screw (23) to a torque of 4 nm +/- 10% (sect. 3 - 3, Frame torque settings).
Fit the electrical components support (5) on the vehicle by engaging it in the retaining pin (b) on the cooler supporting bracket.
Apply the recommended threadlocker to the screw (21).
Start the screw (11) with washer (10) and the screw (21) with spacer (20).
Tighten the screw (11) to a torque of 10 nm +/-10% (sect. 3 - 3, Frame torque settings) and the screw (26) to a torque of 24 nm +/-10% (sect. 3 - 3, Frame torque settings).
Connect the connector (a) of horn (22) to the main wiring.
The mat (15) must be positioned as shown.
Reassemble the following elements located inside the electrical components support:
After installing the battery, position the battery retaining bracket (4) by tightening the screws (32) to a torque of 5 nm +/- 10% (sect. 3 - 3, Frame torque settings).
Check wiring position as described in chapter: "routing of wiring on frame", sect. 6 -1.
Checking and adjusting the valve clearances
Note
For clarity, the figures show the engine removed from the frame.
Move the piston of the cylinder being checked to tdc of the power stroke: in
this condition, all the valves are closed and
the timing shafts come in neutral position and, therefore, free to rotate; check
to the valve cl ...
Inspection of the gear selector forks
Visually inspect the gear selector forks. Bent forks must be renewed as they
may lead to difficulties in gear changing or
may suddenly disengage when under load.
Use a feeler gauge to check the clearance of each fork in its gear groove.
If the service limit has been exceeded, check whether ...
Clutch
Screw
Ring
Clutch spring
Pressure plate
Bearing
Circlips
Nut
Belleville washer
Clutch plates
Belleville washer
Flat ring
Clutch centre
Spacer
Clutch lifter
Spare parts catalogue
Diavel abs clutch
Diavel carbon
abs
clutch
Important
Bold reference numbers in t ...