Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Refitting the gear selector lever

Position the gearbox drum selector fork in the centre of the gear rollers.

Position the gear selector lever (21) together with control shaft, spring and plate into the chain-side crankcase half.

Insert the screws (18) and (20) with the spacer (19).

Temporarily fit gear change lever (or a service lever) and engine pinion and shift to neutral gear.

Refitting the gear selector lever


Place the tool 88713.3334 On the gear claw.

Refitting the gear selector lever


Place the tool 88713.3334 Inserting the clutch rod (e) into the tool hole, block the pin (f) of the tool in the gear claw pressing with the hand in the point (g) (claw stroke lock plate) towards the right, as shown in photo.

Refitting the gear selector lever


Refitting the gear selector lever


Tighten the screw (18) in this position to a torque of 36 nm (min. 34 Nm - max. 38 Nm) and screw (20) to a torque of 16 nm (min. 15 Nm - max. 17 Nm) (sect. 3 - 3, Engine torque settings).

Warning

Make sure that the gear selector lever fixing screws (18) and (20) are those indicated in our spare parts catalogue. They Must be screws of class 12.9 In order to respect the tightening torque indicated above (sect. 3 - 3, Engine torque settings).

Start tightening the first screw (18), and continue with screw (20).

Refitting the gear selector lever


Refitting the gear selector lever


Refitting the gear selector lever


Remove service tool no.

Check that the pin (h) placed on the gear drum is axially to the notch (l) on the gear claw (with gear in neutral).

Refitting the gear selector lever


With the gearbox in neutral, check that the lever travel is the same when shifting up and down. The same should apply when a gear is engaged.

Operate the gearchange lever and turn the front sprocket at the same time to check that all the gears engage when shifting up and down.

Remove the previously installed lever and sprocket.

Refitting the gear selector lever


Refitting the gear selector lever


Refitting the gear interlock plunger and pawl assembly
On the special screw (3), fit the gear pawl lever (4), orienting it as shown in the figure, the washer (2) with the square edge side (d) facing the clutch-side crankcase half, and the spring (1), ...

Gearbox shafts
Shim, thickness 1 Gearbox primary shaft Shim, thickness 0.5 Needle roller bearing 5Th speed driving gear Splined washer, thickness 0.5 Circlip 3Rd- 4th speed driving gear 6Th sp ...

Other materials:

Refitting the alternator-side crankcase cover
Before the assembly make sure that the water pump unit is fitted on the generator cover (sect. 9 - 3.3, Refitting the water pump). If bearing (27) has been removed, lubricate its seat with specified grease to fit it on the generator cover (13). Fit bearing completely in its seat and orien ...

Removal of the expansion tank
Loosen the clamp (6), open the hose guide (a) and slide the hose (7) out of the radiator. Open clamps (14) and release the hoses that pass through them. Loosen the screws (16). Remove the tank (12) with its hoses (7) and (20) and the support (15). Loosen the clamp (19) to r ...

Menu 2 on/off function
This function turns off and back on the menu 2. If menu 2 is disabled, the functions for average fuel consumption (cons.Avg), instantaneous fuel consumption (cons.), Average speed (speed avg), trip time (trip time) and air temperature (air) will no longer be displayed in the "main screen ...

2026 | www.dudiavel.com |