Ducati Diavel Service Manual: Gearbox shafts
- Shim, thickness 1
- Gearbox primary shaft
- Shim, thickness 0.5
- Needle roller bearing
- 5Th speed driving gear
- Splined washer, thickness 0.5
- Circlip
- 3Rd- 4th speed driving gear
- 6Th speed driving gear
- 2Nd speed driving gear
- Shim, thickness 1.8
- Splined washer, thickness 0.5
- Special needle roller (square cross-section)
- Selector drum
- Shim washer
- Selector drum assembly
- Needle roller bearing
- 1St speed driven gear
- Shim, thickness 1
- 5Th speed driven gear
- 4Th speed driven gear
- 3Rd speed driven gear
- 6Th speed driven gear
- 2Nd speed driven gear
- Gearbox secondary shaft
- Shim washer
- Shim, thickness 1
- 1St, 4th- 2nd, 3rd speed selector fork
- 5Th, 6th speed selector fork
- Selector fork shaft
- Shim, thickness 1
- Needle roller retaining circlip (square cross-section)
Spare parts catalogue
Diavel abs gearchange control
Diavel abs gearbox
Diavel carbon abs gearchange control
Diavel carbon abs gearbox
Important
Bold reference numbers in this section identify parts not shown in the figures alongside the text, but which can be found in the exploded view diagram.
- Removal of the gearbox assembly
- Disassembly of the gearbox shafts
- Overhaul of the gearbox
- Inspection of the gear selector forks
- Inspection of the gear selector drum
- Reassembly of the gearbox shafts
- Reassembly of the gearbox
Refitting the gear selector lever
Position the gearbox drum selector fork in the centre of the gear rollers.
Position the gear selector lever (21) together with control shaft, spring and
plate into the chain-side crankcase half.
...
Removal of the gearbox assembly
Withdraw the selector fork shafts (30).
Move the forks (28) and (29) to disengage them from the slots in the selector
drum (14).
Withdraw the selector drum (16) taking care not to lose s ...
Other materials:
Refitting the front brake master cylinder
Insert the front brake master cylinder unit (1) on the right side of the
handlebar to bring the terminal internal edge in
correspondence to the bolted joints (a).
Fit the terminal (12) on the handlebar inserting the screws (15).
Tighten the terminal (12) retaining screws to a torque of 10 ...
Reassembling the clutch
Position the spacer (13).
Fit the flat ring (11) and the belleville washer (10) on the clutch center
(12), so that the convex side faces the clutch
drum.
Locate the belleville washer (8).
Apply the prescribed grease to the thread of the gearbox primary shaft and
the mating surfac ...
Refitting the timing covers
Locate vertical cylinder external cover (25), horizontal cylinder external
cover (3) and central external cover (1) by
starting the screws (4).
Apply the recommended threadlocker to the screws (4).
Tighten the screws (4) to a torque of 10 nm (min. 9 Nm - max. 11 Nm) (sect. 3 -
3, Engine t ...