Ducati Diavel
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Ducati Diavel Service Manual: Reassembly of the gearbox

To refit the gearbox components follow the procedure under sect. 9 - 9.2, Reassembly of the crankcase halves, relating to reassembly of the engine crankcase.

As a final practical test, ensure that with the gearbox in neutral the front coupling dogs (a) of sliding gears (b) are equidistant on both sides with respect to the corresponding coupling dogs on the fixed gears (c).

Check also that there is always a small amount of clearance between fork (d) and relative groove (e) on sliding gear (b) when engaging the gears.

Reassembly of the gearbox


Reassembly of the gearbox


Reassembly of the gearbox shafts
Figure 1 shows all the parts to be reassembled on the gearbox primary shaft (2), with the calculated end shims (1) and (11) (sec. 9 - 9.2, Reassembly of the crankcase halves). Figure 2 shows a ...

Flywheel - alternator
Screw Alternator stator Plug Sealing ring O-ring Cover Screw Aluminium gasket Screw Bracket Locating bush Screw generator cover Flange Flanged nut Plane washer F ...

Other materials:

Running-in recommendations
Maximum rpm (fig. 114) Rotation speed for running-in period and during standard use (rpm) Up to 1000 km; From 1000 to 2500 km. Up to 1000 km During the first 1000 km, keep an eye on the rev counter. It should never exceed 5500÷6000 rpm. During the first hours of riding, it ...

Gearchange mechanism
Return spring Washer Special screw Gear pawl assembly Interlock plunger holder Sealing washer Detent ball spring Ball Circlip Selector claw return spring Shim washer Ring Nut Selector drum control fork Gearchange lever pin Shaft with gearchange lever arm Gearch ...

Protective apparel
Always wear a helmet. Most motorcycle accident fatalities are due to head injuries. For safety eye protection, gloves, and high top, sturdy boots should also be worn. The exhaust system becomes very hot during operation, never touch the exhaust system. Wear clothing that fully covers your ...

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