Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Reassembly of the gearbox

To refit the gearbox components follow the procedure under sect. 9 - 9.2, Reassembly of the crankcase halves, relating to reassembly of the engine crankcase.

As a final practical test, ensure that with the gearbox in neutral the front coupling dogs (a) of sliding gears (b) are equidistant on both sides with respect to the corresponding coupling dogs on the fixed gears (c).

Check also that there is always a small amount of clearance between fork (d) and relative groove (e) on sliding gear (b) when engaging the gears.

Reassembly of the gearbox


Reassembly of the gearbox


Reassembly of the gearbox shafts
Figure 1 shows all the parts to be reassembled on the gearbox primary shaft (2), with the calculated end shims (1) and (11) (sec. 9 - 9.2, Reassembly of the crankcase halves). Figure 2 shows a ...

Flywheel - alternator
Screw Alternator stator Plug Sealing ring O-ring Cover Screw Aluminium gasket Screw Bracket Locating bush Screw generator cover Flange Flanged nut Plane washer F ...

Other materials:

Background setting function for the dashboard on tank - dashboard 1
This function allows setting the "background" of the dashboard on tank. To access the function it is necessary to view the ""setting" menu", using buttons (1) "s" or (2) "t" select the "back light" function and press the reset button (3) to enter the following page. Use button (1) "s" or (2 ...

Removing the valves
Raise the rocker arm (3) and remove the opening shim (5) from the valves with a pair of pliers. Push down the closing rocker arms (16) and (4) and the closing shim (7). Remove the half rings (6) from the valves with a magnetic screwdriver. Extract the closing shims (7) from the valve ...

Running-in recommendations
Maximum rpm (fig. 114) Rotation speed for running-in period and during standard use (rpm) Up to 1000 km; From 1000 to 2500 km. Up to 1000 km During the first 1000 km, keep an eye on the rev counter. It should never exceed 5500÷6000 rpm. During the first hours of riding, it ...

2026 | www.dudiavel.com |