Ducati Diavel
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Ducati Diavel Service Manual: Reassembly of the gearbox

To refit the gearbox components follow the procedure under sect. 9 - 9.2, Reassembly of the crankcase halves, relating to reassembly of the engine crankcase.

As a final practical test, ensure that with the gearbox in neutral the front coupling dogs (a) of sliding gears (b) are equidistant on both sides with respect to the corresponding coupling dogs on the fixed gears (c).

Check also that there is always a small amount of clearance between fork (d) and relative groove (e) on sliding gear (b) when engaging the gears.

Reassembly of the gearbox


Reassembly of the gearbox


Reassembly of the gearbox shafts
Figure 1 shows all the parts to be reassembled on the gearbox primary shaft (2), with the calculated end shims (1) and (11) (sec. 9 - 9.2, Reassembly of the crankcase halves). Figure 2 shows a ...

Flywheel - alternator
Screw Alternator stator Plug Sealing ring O-ring Cover Screw Aluminium gasket Screw Bracket Locating bush Screw generator cover Flange Flanged nut Plane washer F ...

Other materials:

Carrying the maximum load allowed
Your motorcycle is designed for travelling over long distances with a full load in complete safety. Even weight distribution is critical to preserving these safety features and avoiding trouble when performing sudden manoeuvres or riding on bumpy roads. Warning Do not exceed the total permi ...

Refitting the rear sprocket
Check the cush drive bushes (6) condition and, if necessary, replace them by removing them from the flange. Refitting is the reverse of removal. Apply recommended grease on the rear sprocket flange (5) external diameter. Place the rear sprocket flange (5) on sprocket (17) by inserting it ...

Engine speed-timing sensor
Introduction The engine control system of the diavel is equipped with an inductive sensor that allows the ecu to determine the speed and timing phase of the engine. The sensor faces a phonic wheel with 48 teeth minus 2. The engine speed-timing sensor is an inductive sensor and faces a 48 ...

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