Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Reassembly of the gearbox

To refit the gearbox components follow the procedure under sect. 9 - 9.2, Reassembly of the crankcase halves, relating to reassembly of the engine crankcase.

As a final practical test, ensure that with the gearbox in neutral the front coupling dogs (a) of sliding gears (b) are equidistant on both sides with respect to the corresponding coupling dogs on the fixed gears (c).

Check also that there is always a small amount of clearance between fork (d) and relative groove (e) on sliding gear (b) when engaging the gears.

Reassembly of the gearbox


Reassembly of the gearbox


Reassembly of the gearbox shafts
Figure 1 shows all the parts to be reassembled on the gearbox primary shaft (2), with the calculated end shims (1) and (11) (sec. 9 - 9.2, Reassembly of the crankcase halves). Figure 2 shows a ...

Flywheel - alternator
Screw Alternator stator Plug Sealing ring O-ring Cover Screw Aluminium gasket Screw Bracket Locating bush Screw generator cover Flange Flanged nut Plane washer F ...

Other materials:

Refitting the external components
Fit the cap (39) on spring (38) until it engages. Mount ball (40), spring (38) with cap (39), washer (37) and screw (36) on the chain side half-casing by starting the screw into hole (f). Note The spring (38), with cap (39), must be oriented as shown. Tighten the screw fully home to a torqu ...

Evaporative emissions canister
Sealing washer Union Hose clip Hose Clamp "T" fitting Hose Support Special screw Rubber mounting Hose Hose clip Evaporative emissions canister Hose Spring Spare parts catalogue Diavel abs evaporative emissions canister Diavel carbon abs evaporative emissions ...

Refitting the rear-view mirrors
Start the screws (2) in their thread on the rear-view mirrors (1), inserting the washers (4) as shown in the picture. Insert the rear-view mirrors (1) in the u-bolts (3). Tighten the screws (2) to a torque of 25 nm +/-10% (sect. 3 - 3, Frame torque settings). Warning The left rear-view ...

2026 | www.dudiavel.com |