Ducati Diavel
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Ducati Diavel Service Manual: Overhaul of the gearbox

Check the condition of the front coupling dogs of the gears. They must be in perfect condition and with no sign of wear on the edges of the teeth.

The idler gears must rotate freely on their shafts.

When refitting, make sure the circlips are correctly positioned.

Check the needle roller bearings for wear.

The threads and splines of the shafts must be in perfect condition.

Also check that the component parts of the gear selector mechanism are in good condition.

Engage

Overhaul of the gearbox


Engage the gears and check that the gearchange mechanism does not stick (selector fork - gear groove, and fork pin - desmodromic drum groove) due to incorrect end float. Restore the correct end float by shimming the gearbox shafts and the selector drum with suitable shims.

For the total gearbox shaft and selector drum end clearance values, refer to sect. 3 - 1.1, Gearbox.

Disassembly of the gearbox shafts
Place the shaft in a vice in such a way as to facilitate the disassembly operations. Important Take care not to invert the positions of the shims on reassembly: this would potentially lead to jam ...

Inspection of the gear selector forks
Visually inspect the gear selector forks. Bent forks must be renewed as they may lead to difficulties in gear changing or may suddenly disengage when under load. Use a feeler gauge to check the ...

Other materials:

Suspensions
Front Hydraulic upside-down fork provided with external adjusters for rebound and compression damping and preload (for inner springs of fork legs). Stanchion diameter: 50 mm, coated. Rear wheel travel: 120 mm Rear The shock absorber is adjustable for rebound and compression, with remot ...

Accelerator position sensor (throttle grip)
Introduction An accelerator position sensor (aps) is mounted on the throttle body of the diavel, which measures the degree of aperture of the throttle grip. The throttle grip is connected to the sensor via two metal cables The sensor transmits information to the ecu relative to the "torque ...

Clock setting function
This function sets the clock. To access the function it is necessary to view the "setting" menu page 48, using button (1, fig. 14) ?" "or (2, fig. 14) ?""select the "clock"function and press the reset button (12, fig. 12) To confirm. In the follow ...

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