Ducati Diavel
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Ducati Diavel Service Manual: Overhaul of the gearbox

Check the condition of the front coupling dogs of the gears. They must be in perfect condition and with no sign of wear on the edges of the teeth.

The idler gears must rotate freely on their shafts.

When refitting, make sure the circlips are correctly positioned.

Check the needle roller bearings for wear.

The threads and splines of the shafts must be in perfect condition.

Also check that the component parts of the gear selector mechanism are in good condition.

Engage

Overhaul of the gearbox


Engage the gears and check that the gearchange mechanism does not stick (selector fork - gear groove, and fork pin - desmodromic drum groove) due to incorrect end float. Restore the correct end float by shimming the gearbox shafts and the selector drum with suitable shims.

For the total gearbox shaft and selector drum end clearance values, refer to sect. 3 - 1.1, Gearbox.

Disassembly of the gearbox shafts
Place the shaft in a vice in such a way as to facilitate the disassembly operations. Important Take care not to invert the positions of the shims on reassembly: this would potentially lead to jam ...

Inspection of the gear selector forks
Visually inspect the gear selector forks. Bent forks must be renewed as they may lead to difficulties in gear changing or may suddenly disengage when under load. Use a feeler gauge to check the ...

Other materials:

Clutch lever button
Introduction The clutch button is located on the clutch lever. Together with the signal from the side stand button and the neutral signal generated by the gear sensor (transmitted to the engine control unit over the can line), the clutch lever position signal is used to enable or disable engi ...

Coolant temperature
This function indicates coolant indication state. The temperature unit of measure can be selected (C or f). The reading is indicated as follows: If the reading is between - 39C and +39C "lo" is shown flashing on the instrument panel (steady); If the reading is between +40C an ...

Turn indicators (automatic reset)
The instrument panel controls the automatic reset of the turn indicators. After activating one of the two turn indicators, they can be deactivated using the reset button (12, fig. 12). If the turn indicator is not "reset" manually, the instrument panel will automatically switch it ...

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