Ducati Diavel
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Ducati Diavel Service Manual: Removal of the front forks

Before removing the front forks, it is first necessary to remove the following parts:


Loosen the clamp screws (1) holding the fork legs to the steering head (3).

Loosen the clamp screws (2) and (26) securing the fork legs to the bottom yoke (4).

Withdraw the fork legs (5) and (6) downwards in order to carry out to all the necessary overhaul operations.

Removal of the front forks


Steering head: front fork
Screw Screw Steering head Bottom yoke Left fork leg assembly Right fork leg assembly Counter nut Damper assembly Bush Spring Preload tube Collar Washer Top cap assembl ...

Overhauling the front forks
Note It is advisable to loosen the top cap (14) when the fork is still fitted to the motorcycle. Note The specific tools for the revision of the fork, are described in sect. 3 - 4, Specific too ...

Other materials:

Overhauling the rear swingarm
Inside the swingarm (8), in correspondence with the pivot point on the frame, there is a pair of ball bearings (10) and a spacer (11) on the rh side, and a pair of roller bearings (6), with sealing rings (5), on the lh side. To change the bearings, proceed as follows. Remove the shims ( ...

Overhaul of the connecting rods
Make the following dimensional checks on the connecting rods: Clearance with gudgeon pin on assembly. In the event of excessive wear (sect. 3 - 1.1, Crankshaft), replace the connecting rod. The small end bushing must be in good condition and firmly driven into its seat. Check for para ...

Introduction to the "hands free" system
The hands free system allows the rider to start the engine without physically using the ignition key. The ignition key merely has to be in the vicinity of the motorcycle, such as in the rider's pocket, for example, in order to use the vehicle. Compared to the standard ignition switches the h ...

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