Ducati Diavel
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Ducati Diavel Service Manual: Removal of the intake manifold and coolant union

Ducati Diavel Service Manual / Engine / Cylinder head assemblies / Camshafts / Removal of the intake manifold and coolant union

Removal of the intake manifold and coolant union


Loosen the clips (f) and remove the hoses (t).

Removal of the intake manifold and coolant union


Remove the manifolds (25) undoing the screws (21).

Removal of the intake manifold and coolant union


Removal of the intake manifold and coolant union


Removal of the intake manifold and coolant union


Loosen the clamp (a) and remove the hose (b). Remove the union (12) and recover the seal (24).

Removal of the intake manifold and coolant union


Removal of the intake manifold and coolant union


Refitting the camshafts
If the stud bolts (2) were removed, apply the recommended threadlocker to the short end of the stud bolts (2), i.E. The end that is to be screwed into the cylinder head. Tighten the stud bolts (2) ...

Refitting the intake manifold and coolant union
Apply prescribed threadlocker to the fitting (12), start it with seal (24) and tighten it to a torque of 2.5 Nm (min. 2 Nm - max. 3 Nm) (sect. 3 - 3, Frame torque settings). Install the pipe (b) ...

Other materials:

External components
Oil breather valve O-ring Sealing washer Gear position sensor Cylinder barrel/head stud Nipple By-pass spring Plug Plug Aluminium gasket Nut Lock washer Timing gear pair Key Key O-ring Screw Locating dowel Starter idler gear Washer Gear shaft O-ring ...

Exhaust by-pass valve not working correctly
Fault codes Dds: exvl diagnosis -> position error, potentiometer, short circuit to ground or open circuit (s.C. Gnd or c.O.), Potentiometer short circuited to vdc (potentiometer s.C vdc). Dashboard: the error "exvl" (exhaust bypass valve) is shown on the service display. The eobd warning ...

Fuel system circuit
The fuel system circuit consists of: An electric pump, driven by the injection relay, which is in turn controlled by the ecu (engine control unit) A fuel filter A pressure regulator Two injectors (one per cylinder, located downstream of throttle valve) The plastic mounting shown in t ...

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