Ducati Diavel
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Ducati Diavel Service Manual: Removal of the starter motor idler gear

Ducati Diavel Service Manual / Engine / Crankcase assembly / External components / Removal of the starter motor idler gear

Removal of the starter motor idler gear


Slide the gear pin (21) complete with the gear (19) and washer (20).

Warning

Pay attention to the washer (20) since it may fall inside the crankcase half.

Removal of the starter motor idler gear


Removal of the starter motor idler gear


At this point, it is possible to remove the starter motor as described in sect. 6 - 3, Starter motor.

Refitting the timing gears
Before reassembling the removed parts, check timing gears (13) for wear. Change, if necessary. Important The timing gears (13) must always be renewed as a pair. Refitting is the reverse of remova ...

Refitting the starter motor gear
Position the washer (20) and the gear (19) in the pin (21) and take the pin into contact with the crankcase half. ...

Other materials:

Overhaul of the flywheel-alternator assembly
Examine the inner part of alternator rotor (24) for signs of damage. Check that the starter clutch is working properly and that the needle races do not show signs of wear or damage of any kind. If there is any malfunction, remove the whole assembly. Disassembling the generator flywheel U ...

Reassembling the clutch
Position the spacer (13). Fit the flat ring (11) and the belleville washer (10) on the clutch center (12), so that the convex side faces the clutch drum. Locate the belleville washer (8). Apply the prescribed grease to the thread of the gearbox primary shaft and the mating surfac ...

Adjusting the front fork
The front fork used on this motorcycle has rebound, compression and spring preload adjustment. This adjustment is done using the outer adjusters: Rebound damping; Inner spring preload; Compression damping. Park the motorcycle in a stable position on its side stand. Turn the adjust ...

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