Ducati Diavel
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Ducati Diavel Service Manual: Removal of the starter motor idler gear

Ducati Diavel Service Manual / Engine / Crankcase assembly / External components / Removal of the starter motor idler gear

Removal of the starter motor idler gear


Slide the gear pin (21) complete with the gear (19) and washer (20).

Warning

Pay attention to the washer (20) since it may fall inside the crankcase half.

Removal of the starter motor idler gear


Removal of the starter motor idler gear


At this point, it is possible to remove the starter motor as described in sect. 6 - 3, Starter motor.

Refitting the timing gears
Before reassembling the removed parts, check timing gears (13) for wear. Change, if necessary. Important The timing gears (13) must always be renewed as a pair. Refitting is the reverse of remova ...

Refitting the starter motor gear
Position the washer (20) and the gear (19) in the pin (21) and take the pin into contact with the crankcase half. ...

Other materials:

Removal of the clutch
Note For clarity, the figures show the engine removed from the frame. Undo the fixing screws (1) and remove the ring (2) and the springs (3) from the pressure plate (4). Slide the pressure plate (4) paying attention to the circlips (6). Remove the clutch control pin (14) and the ...

Refitting the timing covers
Locate vertical cylinder external cover (25), horizontal cylinder external cover (3) and central external cover (1) by starting the screws (4). Apply the recommended threadlocker to the screws (4). Tighten the screws (4) to a torque of 10 nm (min. 9 Nm - max. 11 Nm) (sect. 3 - 3, Engine t ...

Overhaul of the flywheel-alternator assembly
Examine the inner part of alternator rotor (24) for signs of damage. Check that the starter clutch is working properly and that the needle races do not show signs of wear or damage of any kind. If there is any malfunction, remove the whole assembly. Disassembling the generator flywheel U ...

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