Ducati Diavel Service Manual: Refitting the hands free
Reassembly is a reversal of the removal procedure: in particular apply prescribed threadlocker to screws (2) and tighten them to a torque of 20 nm +/- 10% (sect. 3 - 3, Frame torque settings).
If the hands free button has been previously removed, when refitting it insert the spring (6) on pin (a) of button (5).
Introduce button (5) with spring (6) into the opening on the frame (7).
Lock the button (5) by means of a pin (8), by inserting it until reaching the surface (b) of the frame (7).
Note
Upon insertion of the pin (8), keep button (5) pressed in the direction indicated by the yellow arrow.
Warning
The opening (c) of the pin (8) must be on the opposite side of the of the surface touched by the button (5) when sliding (as shown in the figure).
To reposition the wiring refer to sect. 6 - 1, Routing of wiring on frame.
Removing the hands free
Loosen the screws (2) and remove the hands free system (1) from the frame.
...
Gearchange mechanism
Gearchange pedal
Bush
Rubber pad
Pin
O-ring
Gearchange lever tie-rod
Screw
Gearchange lever
Washer
Screw
Ball joint
Nut
Nut
Nut with left-hand thread
Lh ball joint
...
Other materials:
Keys (fig. 62)
The owner receives a set of keys comprising:
1 Active key (1, fig. 62)
1 Passive key (2, fig. 62)
It contains the code used by the "hands free" system for the
key-on, in different modes.
The active key (1, fig. 63) Is the one that is normally used:
press button (a, fig. 63) To ...
Refitting the clutch transmission unit
Position pipe (4) on the clutch slave cylinder (r).
Position the two seals (19) and tighten the screw (18) to a torque of 23 nm +/-
10% (sect. 3 - 3, Frame torque settings).
Refit the bleed valve (17) and the dust gaiter (16).
To position the pipe retaining clamps (4) refer to the table on ...
Reassembling the electrical components support
Check the presence of clips (1), (9) and (24) on the support (5).
Check the presence of rubber pads (6) and (8) and of cable grommet (7).
Check that the voltage regulator (3) and the solenoid starter (18) are in
place on the support (5) with their wiring as
shown.
The horn (22) mus ...