Ducati Diavel
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Ducati Diavel Service Manual: Refitting the hands free

Reassembly is a reversal of the removal procedure: in particular apply prescribed threadlocker to screws (2) and tighten them to a torque of 20 nm +/- 10% (sect. 3 - 3, Frame torque settings).

If the hands free button has been previously removed, when refitting it insert the spring (6) on pin (a) of button (5).

Introduce button (5) with spring (6) into the opening on the frame (7).

Lock the button (5) by means of a pin (8), by inserting it until reaching the surface (b) of the frame (7).

Note

Upon insertion of the pin (8), keep button (5) pressed in the direction indicated by the yellow arrow.

Warning

The opening (c) of the pin (8) must be on the opposite side of the of the surface touched by the button (5) when sliding (as shown in the figure).

Refitting the hands free


To reposition the wiring refer to sect. 6 - 1, Routing of wiring on frame.

Refitting the hands free


Removing the hands free
Loosen the screws (2) and remove the hands free system (1) from the frame. ...

Gearchange mechanism
Gearchange pedal Bush Rubber pad Pin O-ring Gearchange lever tie-rod Screw Gearchange lever Washer Screw Ball joint Nut Nut Nut with left-hand thread Lh ball joint ...

Other materials:

Removal of the rear brake disc
Remove the rear eccentric hub (sec. 7 - 13, Removal of the rear wheel eccentric hub and rear wheel shaft). Undo and remove the four fixing screws (13) of the brake disk to the wheel axle and remove the rear brake disk (14). Loosen the four screws (24) and remove the rear phonic wheel (25). ...

Start procedure with pin code (no keys)
The motorcycle may be started without keys with a special procedure using the dashboard and the switches on the handlebar. Note This procedure is only possible if the pin code has been enabled previously. For security reasons, the pin code is disabled by default when the vehicle leaves the f ...

Refitting the clutch master cylinder assembly
Insert the clutch master cylinder assembly (3) and the clamp (6) on the left handlebar, so that the top mating faces match the mark (z) on the handlebar as shown. Couple terminal (6) to the clutch master cylinder control and fix them with the screws (v). Tighten the retaining screws ...

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