Ducati Diavel
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Ducati Diavel Service Manual: Refitting the rear brake calliper

Ducati Diavel Service Manual / Chassis / Rear brake / Refitting the rear brake calliper

When replacing the brake pipes (33) or removing one of the rear braking system components, pay special attention to the position of the couplings on the pump and the calliper.

Warning

If incorrectly positioned, the hose can affect brake operation and foul moving parts. Position the hose as shown in the figure.

Refitting the rear brake calliper


Remember to fit the copper faced sealing washers (23) to the hose end fitting when reconnecting the brake pipe to the brake calliper (15).

After orientating the fitting, lock the special screw (22) to a torque of 23 nm +/- 10% (sect. 3 - 3, Frame torque settings).

If the speed sensor (1) was removed, fit it on the calliper holder bracket (a) with the spacer (8) and the washer (32) and tighten the screw (2) to a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Note

The gap between the sensor (1) and the brake disc fixing screw must be within 0.6 To 2.2 Mm.

If it is necessary to remove the calliper holder bracket (a) in order to refit it, see sec. 7 - 13, Refitting the rear wheel eccentric hub and rear wheel shaft.

Insert the rear brake calliper (15) on the brake disk, aligning it with the holes of the calliper mounting bracket (a).

Grease the screws (12) and tighten to the torque of 25 nm +/- 5% (sect. 3 - 3, Frame torque settings).

Refitting the rear brake calliper


In order to fit the pipe (33), the speed sensor (1) and the retaining clamps follow instructions in sect. 7-6, Flexible wiring/hoses positioning.

Refitting the rear brake calliper


Removal of the rear brake disc
Remove the rear eccentric hub (sec. 7 - 13, Removal of the rear wheel eccentric hub and rear wheel shaft). Undo and remove the four fixing screws (13) of the brake disk to the wheel axle and re ...

Abs system information
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Other materials:

Refitting the hands free
Reassembly is a reversal of the removal procedure: in particular apply prescribed threadlocker to screws (2) and tighten them to a torque of 20 nm +/- 10% (sect. 3 - 3, Frame torque settings). If the hands free button has been previously removed, when refitting it insert the spring (6) on pi ...

Removal of the rear brake calliper
Important The brake manufacturer advises against any servicing of the internal components of brake callipers or the master cylinder. Incorrect overhaul of these critical safety components can endanger rider and passenger safety. Before removing the parts in question, you must first carry ou ...

Gear indicator display on dashboard shows dashes, engaged gear not displayed correctly, idle speed irregular with gearbox in neutral
Fault codes Dds: gear sensor diagnosis -> short circuit to ground or open circuit (s.C. Gnd or c.O.) - Short circuit to vdc (s.C. Vdc) - congruence (generic error - signal not correct). Dashboard: the error "gear sensor" is shown on the service display. The eobd warning light activates. ...

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