Ducati Diavel
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Ducati Diavel Service Manual: Removal of the gear selector lever

Ducati Diavel Service Manual / Engine / Gearbox assembly / Gearchange mechanism / Removal of the gear selector lever

Removal of the gear selector lever


Unscrew and remove the fixing screws (18) and (20) of the complete gear selector lever (21) and collect the spacer (19).

Remove the gearchange mechanism complete with the shaft, spring, and stop plate.

Removal of the gear selector lever


Important

Visually inspect the gear selector claw (14) for wear, particularly around the area where it contacts the selector drum.

If it proves necessary to change components, disassemble the gear selector lever as shown in the exploded view.

Reassemble the gear selector lever orienting the eccentric pin (15), suitably lubricated, in such a way that the lever arm (16) is positioned centrally with respect to the shoulders of the stop plate (23).

Removal of the gear selector lever


Check that the spring (10) is installed correctly as shown in the figure.

Removal of the gear selector lever


Tighten the nut (13) to a torque of 10 nm (min. 9 Nm - max. 11 Nm) (sect. 3 - 3, Engine torque settings).

Removal of the gear selector lever


Gearchange mechanism
Return spring Washer Special screw Gear pawl assembly Interlock plunger holder Sealing washer Detent ball spring Ball Circlip Selector claw return spring Shim washer Ring ...

Disassembly of gear interlock plunger and pawl assembly
Unscrew the interlock plunger screw (5) and remove the seal (6), spring (7) and the detent ball (8). Unscrew the clutch-side crankcase half screw (3) and remove the pawl (4), washer (2) a ...

Other materials:

Passenger grabhandle
Passenger grabhandle (1, fig. 107) Is located inside the tail guard; to take it out, remove the seat (see "removal of the seat" on page 119), pull the knob (2, fig. 107) While taking out the grabhandle (1, fig. 107) From its housing until it is fully extended. Warning Before use, pu ...

Replacing the rear phonic wheel sensor
Disconnect the rear abs sensor (5) connector (c) from the main electric wiring. Open all the retainer clamps of the rear abs sensor cable (5): refer to table of sect. 7 - 6, Flexible wiring/hoses positioning. Remove the rear abs sensor (5) from its seat on the rear calliper mounting ...

Adjusting throttle control free play
The throttle twistgrip must have free play of 1.5×2.0 Mm in all steering positions, measured on the outer edge of the twistgrip. If necessary, adjust it using the adjusters (1 and 2, fig. 135) Located on the headstock on the right-hand side of the vehicle. Adjuster (1) is for throttle o ...

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