Ducati Diavel
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Ducati Diavel Service Manual: Removing outer components

Removing outer components


Note

The following removal operations are required in order to renew and/or clean the crankcase halves. If the original crankcase halves are to be reused, then the removal of these components is not essential.

Unscrew the screw (17) and remove the oil breather valve (1) with the o-rings (2). Check the condition of o-rings (2) and renew them if necessary.

Removing outer components


Removing outer components


Unscrew and remove the oil filter support nipple (6) and remove also by-pass spring (7).

Removing outer components


Remove the mesh filter (a) from the clutch crankcase half (sect. 4 - 3, Changing the engine oil and filter cartridge).

Removing outer components


Remove the drain plug (10) with its seal (9).

Removing outer components


Remove gear position sensor (4) by means of the tool number 88713.3407.

Remove the

Removing outer components


Removing outer components


Remove the cylinder head studs (5) with the aid of the appropriate tool.

Removing outer components


Removing outer components


To remove the engine sensor (23), unscrew the screw (25) and recover the washer (26).

Removing outer components


Check the condition of o-rings (22) and renew them if necessary

Removing outer components


Loosen the clutch fluid flow rate adjusting valve (36) and remove the washer (37), the spring (38), the cap (39) and the ball (40).

Removing outer components


External components
Oil breather valve O-ring Sealing washer Gear position sensor Cylinder barrel/head stud Nipple By-pass spring Plug Plug Aluminium gasket Nut Lock washer Timing gear pair ...

Refitting the external components
Fit the cap (39) on spring (38) until it engages. Mount ball (40), spring (38) with cap (39), washer (37) and screw (36) on the chain side half-casing by starting the screw into hole (f). Note ...

Other materials:

Testing the battery charging system
Note The on-screen icons used during this procedure are explained in a table at the end of this section. You can determine the engine rpm required for generator to produce just enough current to charge battery, feed the injection ignition system and all electric items fitted to motorcycle. Wh ...

How to reset the pin code
The pin code can be reset with the dds, i.E. It can be brought to the same condition it was in when the bike came out the factory. It is possible to complete the procedure with the relevant pin code reset function. Once the pin code has been reset it will be necessary to store a new one. In ...

Disassembly of the oil pump
Hold the oil pump (1) in a vice taking care not to damage the drive gear (12). Warning Make sure that vice jaws are faced with soft material. Remove the plug (14) and extract the spring (16) and by-pass valve (17). Check the condition of the above components. Remove the circlip (6) ...

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