Ducati Diavel
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Ducati Diavel Service Manual: Removing outer components

Removing outer components


Note

The following removal operations are required in order to renew and/or clean the crankcase halves. If the original crankcase halves are to be reused, then the removal of these components is not essential.

Unscrew the screw (17) and remove the oil breather valve (1) with the o-rings (2). Check the condition of o-rings (2) and renew them if necessary.

Removing outer components


Removing outer components


Unscrew and remove the oil filter support nipple (6) and remove also by-pass spring (7).

Removing outer components


Remove the mesh filter (a) from the clutch crankcase half (sect. 4 - 3, Changing the engine oil and filter cartridge).

Removing outer components


Remove the drain plug (10) with its seal (9).

Removing outer components


Remove gear position sensor (4) by means of the tool number 88713.3407.

Remove the

Removing outer components


Removing outer components


Remove the cylinder head studs (5) with the aid of the appropriate tool.

Removing outer components


Removing outer components


To remove the engine sensor (23), unscrew the screw (25) and recover the washer (26).

Removing outer components


Check the condition of o-rings (22) and renew them if necessary

Removing outer components


Loosen the clutch fluid flow rate adjusting valve (36) and remove the washer (37), the spring (38), the cap (39) and the ball (40).

Removing outer components


External components
Oil breather valve O-ring Sealing washer Gear position sensor Cylinder barrel/head stud Nipple By-pass spring Plug Plug Aluminium gasket Nut Lock washer Timing gear pair ...

Refitting the external components
Fit the cap (39) on spring (38) until it engages. Mount ball (40), spring (38) with cap (39), washer (37) and screw (36) on the chain side half-casing by starting the screw into hole (f). Note ...

Other materials:

Check engine oil level
Check the engine oil level through the sight glass (1) on the right-hand side of the oil sump. Stop the engine and allow a few minutes for the oil to settle to a steady level. Oil level must be checked with the vehicle perfectly upright and the engine cold. The oil must be between the m ...

Passenger grabhandle
Passenger grabhandle (1, fig. 107) Is located inside the tail guard; to take it out, remove the seat (see "removal of the seat" on page 119), pull the knob (2, fig. 107) While taking out the grabhandle (1, fig. 107) From its housing until it is fully extended. Warning Before use, pu ...

Overhaul of cylinder head components
Cylinder heads Remove any carbon deposits from the combustion chamber and its ducts. Remove any scale from the coolant ducts. Check for cracking and inspect the sealing surfaces for scoring, ridges or other damage. Check that the cylinder barrel mating surfaces of the cylinder head are ...

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