Ducati Diavel
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Ducati Diavel Service Manual: Removing outer components

Removing outer components


Note

The following removal operations are required in order to renew and/or clean the crankcase halves. If the original crankcase halves are to be reused, then the removal of these components is not essential.

Unscrew the screw (17) and remove the oil breather valve (1) with the o-rings (2). Check the condition of o-rings (2) and renew them if necessary.

Removing outer components


Removing outer components


Unscrew and remove the oil filter support nipple (6) and remove also by-pass spring (7).

Removing outer components


Remove the mesh filter (a) from the clutch crankcase half (sect. 4 - 3, Changing the engine oil and filter cartridge).

Removing outer components


Remove the drain plug (10) with its seal (9).

Removing outer components


Remove gear position sensor (4) by means of the tool number 88713.3407.

Remove the

Removing outer components


Removing outer components


Remove the cylinder head studs (5) with the aid of the appropriate tool.

Removing outer components


Removing outer components


To remove the engine sensor (23), unscrew the screw (25) and recover the washer (26).

Removing outer components


Check the condition of o-rings (22) and renew them if necessary

Removing outer components


Loosen the clutch fluid flow rate adjusting valve (36) and remove the washer (37), the spring (38), the cap (39) and the ball (40).

Removing outer components


External components
Oil breather valve O-ring Sealing washer Gear position sensor Cylinder barrel/head stud Nipple By-pass spring Plug Plug Aluminium gasket Nut Lock washer Timing gear pair ...

Refitting the external components
Fit the cap (39) on spring (38) until it engages. Mount ball (40), spring (38) with cap (39), washer (37) and screw (36) on the chain side half-casing by starting the screw into hole (f). Note ...

Other materials:

Refitting the evaporative emissions canister
To refit, carry out the removal operations in reverse order, making sure to locate the hoses as shown in the figures at the end of the chapter. Positioning the hoses / clamps and canister filter ...

Adjusting the steering head bearings
Excessive handlebar play or shaking forks in the steering head indicate that the play in the steering head bearings requires adjustment. Proceed as follows: loosen the clamp screw (1) that holds the steering tube to the steering head. Slacken the clamp screws (2) securing the steering head ...

Removal of the gear selector lever
Unscrew and remove the fixing screws (18) and (20) of the complete gear selector lever (21) and collect the spacer (19). Remove the gearchange mechanism complete with the shaft, spring, and stop plate. Important Visually inspect the gear selector claw (14) for wear, particularly aroun ...

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