Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Disassembly of the clutch cover

Ducati Diavel Service Manual / Engine / Clutch assembly / Clutch cover / Disassembly of the clutch cover

Remove the plug (14) and its o-ring (13), the plug (17) and its o-ring (15) from the cover.

Disassembly of the clutch cover


Undo the fixing screw (16) of the inner cover (19).

Remove the inner cover (6) and soundproofing panel (18).

Remove the circlip (10) and withdraw the shim (9) and the sealing ring (8).

The drilled bush (7) is mounted to the cover by a forced interference fit. Remove it using a suitable puller.

Inspect the sealing ring (8) and renew it if necessary.

Disassembly of the clutch cover


Removal of the clutch-side crankcase cover
Unscrew the screws (2), (3) and (5) securing the clutch-side crankcase cover (1). Tap around the edge of the cover with a plastic mallet to detach it from the crankcase half. Remove th ...

Reassembly of the clutch-side crankcase cover
Fit the plug (14) and the gasket (13). Fit the plug (17) and the gasket (15). If the bush has been replaced, fully seat the new bush (7) in the slot in the cover using a suitable drift and a pr ...

Other materials:

Adjusting the clutch lever and front brake lever
The clutch lever (1) is fitted with a span adjuster (2) which serves to alter the distance of the lever from the handlebar. The lever distance can be adjusted through 10 clicks of the dial (2). Turn clockwise to increase lever distance. Turn the adjuster counter clockwise to decrease lever d ...

Removing the electrical components support
Remove the following elements located inside the electrical components support: The battery fixing bracket (4) and the battery (14) as specified under section 6 - 2, battery; The voltage regulator (3) as specified under section 6 - 2,rectifier-regulator; The solenoid starter (18) ...

Checking brake pad wear and changing brake pads
Warning Brake fluid is corrosive and will damage paintwork. Avoid contact with eyes and skin. In the case of accidental contact, wash the affected area thoroughly with plenty of running water. Important On handing over the motorcycle after changing the brake pads, inform the customer that th ...

2025 | www.dudiavel.com |