Ducati Diavel
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Ducati Diavel Service Manual: Reassembling the clutch

Position the spacer (13).

Reassembling the clutch


Fit the flat ring (11) and the belleville washer (10) on the clutch center (12), so that the convex side faces the clutch drum.

Reassembling the clutch


Locate the belleville washer (8).

Reassembling the clutch


Apply the prescribed grease to the thread of the gearbox primary shaft and the mating surface of nut (7), and fit it over belleville washer (8).

Reassembling the clutch


Lock the clutch center (12) by means of tool number 88713.3408 And tighten the retaining nut (7) to a torque of 190 nm (min. 180 Nm - max. 200 Nm) (sect. 3 - 3, Engine torque settings).

Reassembling the clutch


Install the clutch plates (9) in the following order: on the drum (12):

On the pressure plate (4):

Reassembling the clutch


Reassembling the clutch


Reassembling the clutch


Insert the control pin (14) in the bearing (5) and the latter in the gearbox primary shaft.

Reassembling the clutch


Place the pusher plate (4) with the two discs on the centring tool part no. 88713.3352.

Reassembling the clutch


Fit the pressure plate (4).

Reassembling the clutch


Insert a spring (3) in each slot.

Reassembling the clutch


Position the o-ring (2).

Lubricate the thread of the screws (1) with oil.

Insert the screws (1).

Reassembling the clutch


Tighten the screws (1) to a torque of 10 nm (min. 9 Nm - max. 11 Nm) (sect. 3 - 3, Engine torque settings).

Reassembling the clutch


Reassembling the clutch


Checking and overhauling the components
Clearance between the clutch drum and friction plates Insert a friction plate (e) in the clutch drum (f) and measure the clearance (s) with a feeler gauge. Clearance "s" must not exceed 0.6 Mm. ...

Clutch cover
Clutch-side crankcase cover Screw Screw Oil level sight glass Screw Plate Bush Sealing ring Shim washer Circlip O-ring Locating bush O-ring Plug Sealing washer Scr ...

Other materials:

Refitting the cylinder/piston assembly
If new units are used, it is necessary to couple the cylinders and pistons of the same selection (see paragraph "overhaul Of the cylinder barrel/piston components" of this section). If the pistons have been separated from their cylinders, before reassembling these components, position the p ...

Removal of the clutch transmission unit
Warning The manufacturer of the clutch transmission unit (15) advises against servicing of its internal parts due to the safetycritical nature of this component. Incorrect overhaul of these critical safety components can endanger rider and passenger safety. The only components that shoul ...

Changing the clutch fluid
Warning Clutch fluid will damage painted surfaces if spilled on them. It is also very harmful if it comes into contact with the skin or with the eyes; in the event of accidental contact wash the affected area with abundant running water. Remove cover (1) and membrane from the clutch fluid res ...

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