Ducati Diavel Service Manual: Removal of the clutch transmission unit
Warning
The manufacturer of the clutch transmission unit (15) advises against servicing of its internal parts due to the safetycritical nature of this component.
Incorrect overhaul of these critical safety components can endanger rider and passenger safety.
The only components that should be renewed are the complete clutch transmission unit, the bleed valve, the seals and the complete clutch pushrod assembly.
Undo the screws (11) and slide out the clutch slave cylinder (r).
Remove the dust gaiter (16) and the bleed valve (17) and unscrew the screw (18), taking care to recover the gaskets (19): the unit (r) is now disconnected from the pipe (4).
Push in the piston to force out all the fluid from inside the cap.
At this point, it is possible to slide also the clutch gear rod (14).
Refitting the clutch master cylinder assembly
Insert the clutch master cylinder assembly (3) and the clamp (6) on the left
handlebar, so that the top mating faces
match the mark (z) on the handlebar as shown.
Couple terminal (6) to th ...
Refitting the clutch transmission unit
Position pipe (4) on the clutch slave cylinder (r).
Position the two seals (19) and tighten the screw (18) to a torque of 23 nm +/-
10% (sect. 3 - 3, Frame torque settings).
Refit the bleed valv ...
Other materials:
Reassembly of the crankcase halves
If removed, apply threadlocker on the screw (36), insert it with the washer
(37) on the crankcase half and tighten it to The torque of 8 nm
(min. 7 Nm - max. 9 Nm) (sect. 3 - 3, Engine torque settings).
If removed, apply threadlocker on the dowel thread (35), tighten it to a
torque of 20 ...
Alternator
It is equipped with a 12 v, 430 w generator, consisting of a fixed element
(stator, a) located on the generator cover and
of a movable element (rotor, b) fixed to the crankshaft.
Note
To check the battery charging system for faults, use the dds diagnosis
instrument and follow the instruct ...
Hands free system key-on and key-off
Key-on consists in turning on the hands free system and all
of its electronic devices.
Key-off consists in turning off the hands free system and all
electronic devices, and makes sure the engine is turned off.
Key-on is done using the button (6) on the handlebar on the
right switch or using ...